OEM Customization Emboss Roller Double Sided High Productivity
The production process includes the manufacture of roller body, surface treatment, various engraving departments and electroplating treatment, etc. Besides,the roller is various use for different kinds of decorative board,pm to get more details.
Production Process:
1. The material of the roller body is generally selected from high-quality seamless steel tubes (special materials can be customized according to user needs). After boring and grinding the inner hole, the thickness of the tube wall is uniform, and then it is made by welding, stress relief treatment, turning, grinding, and finishing;
2. Correct the static balance and dynamic balance treatment; the coaxiality of the finished roller ≤0.02mm;
3. According to the pattern, different processing techniques are adopted to achieve a clear pattern, exquisite pattern, rich levels and precise size of the extruded product.
4. The final surface is plated with hard chrome or other treatments, and the hardness can reach HRC58-62.
The main technical parameters:
| Name | Embossing roller |
| Engraving way | Laser engraving |
| Surface treating | Chrome plating |
| Surface hardness | HV1100/HRC 62 |
| Heating temp | Max 300, according to customer's heating way |
| Pattern | We can custom |
| Pattern | According to your requirements, CNC engraving |
| Printing Cylinder Circumference | 100-1500mm |
| Surface Hardness | ≥C58-62,with strong corrosion resistance |
| Roughness | ≥ Ra0.16, without air hole or groove |
| Temperature difference | ≤±1°C |
| Thermal deformation | ≤0.01mm |
| Concentricity | 0-15microns |
| Straightness | ≤0.2mm |
| Cylindricity | ≤0.2mm |
Application Range:
- Paper industry:Art paper, wallpaper, paper towels, cigarettes, beer foil paper, various wrapping paper, special paper.
- Plastic industry: artificial leather, PU leather, various plastics (films, sheets, sheets), plastic carpets, car interior carpets, placemats, bronzing hollow tablecloths, advertising light box cloths, Oxford cloth composites, and various types of transmission belts.
- Rubber industry: rubber carpets, sole patterns and various industrial transmissions, etc.
- Non-woven fabric industry: various flower-shaped hot-rolled non-woven fabrics
- Textile industry: embossing on various textile materials, sizing of interlining cloth, compounding of interlining cloth
- Architectural hardware industry: architectural decorative panels, non-slip aluminum panels, flowered glass, wood-plastic panels, door covers, and embossing on stainless steel decorative pattern boards.
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